What Supports The "Red Collar Model"?

"Clothing pattern making" is the most important step to test the skills of tailors in the process of traditional clothing customization. Draw a pattern of clothing design, Then cut the cloth according to the drawn pattern, and then sew it further. The success of a garment depends on the experience of the tailor in details. For example, different fabrics have different scalability, which requires the tailor to make accurate judgments on the waistline. Another example is that different sewing processes and methods lead to different patterns.

There are no tailors and pattern makers in the workshop of the Red Collar Group, and no one provides real-time guidance on sewing techniques. However, every worker on the assembly line is sewing different clothes in different styles but in order. And from order to production, each garment only needs 7 days of practice, and can be sent to the next person within 2 weeks. Behind this whole system is the intelligent production management system (hereinafter referred to as "intelligent system") developed by the red collar IT department.

There are 30 people in the red collar IT department, which is divided into four groups: e-commerce, software development, operation and maintenance, and hardware maintenance. Among them, 10 employees of the e-commerce group develop and operate their own e-commerce platform for red collars. Red collars advocate customizing clothing with the C2M business model, namely Customer to Manufactory， That is, the factory produces according to the personalized orders placed by customers. This e-commerce platform is the front end for red collars to contact customers. The intelligent production management system in charge of the software development team will optimize the production automation of red collars according to the previous website.

When customers fill in or select their own measurement information, special information, style and process information and other data on the e-commerce website, the intelligent system in the background of the e-commerce platform will automatically compare the CAD specification table, clothing pieces and other data according to the data submitted by customers, and output the customer's size, specification number Garment piece , layout drawing, production process instruction, order BOM and other standardized information to turn personalized information into standardized data.

meanwhile, Webpage A 3D model will be displayed to the customer on the surface customer It can observe the style, color, detail design and fabric material in a three-dimensional and detailed way.

After that, the intelligent production management software separates each production point of the suit in the design process, and distributes it to each worker at the same time. For example, the workers who sew sleeves and collars can receive different design requirements and different process instructions from customers for sleeves and collars, and complete them independently. Finally, a garment made by several workers was spliced and sewed, and sent to customers around the world by express within 7 days.

This system is designed by Zhang, chairman of Red Collar, and developed by the IT department itself. It can not only replace a large number of manpower, but also intelligently assign tasks to workers, so that the production line can remain efficient.